silicone rubber cable

Silicone wire, also known as silicone rubber insulated wire, is a high-performance wire that uses a special silicone rubber as its insulation layer. Its structure can be visualized as a high-quality metal conductor (such as a copper core) encased in a layer of elastic silicone "protective clothing." This design gives it superior performance unmatched by ordinary wires, making it an ideal choice for harsh environments such as high temperatures, extreme cold, frequent bending, and high safety requirements.   Its core value stems from four outstanding characteristics of silicone rubber material: 1. Extremely wide temperature range: It can operate stably in extreme temperatures from -60℃ to +200℃, adapting to stringent requirements from freezing environments to proximity to high-temperature heat sources. 2. Excellent flexibility and durability: Soft texture, small bending radius, resistant to frequent bending, particularly suitable for wiring in space-constrained or mobile applications. 3. Excellent safety and stability: Possesses good flame-retardant and self-extinguishing properties, and is resistant to ultraviolet radiation, ozone, and various chemicals, ensuring safety and reliability. 4. Strong environmental adaptability: Non-toxic and odorless; some specifications meet the special environmental standards of the medical and food industries.   Main Models and Application Scenarios I. Classification by Model UL3135 Silicone Wire: General-purpose high-performance choice Rated temperature: 150℃-200℃ Rated voltage: Typically 600V Features and uses: Uniform insulation thickness, easy to process. Widely used in internal connections of high-temperature electrical equipment, industrial instruments, and energy storage system components.   UL3239 Extra-soft Silicone Wire: High-flexibility, high-voltage solution Rated temperature: 150℃ (ambient temperature range -60℃ to +180℃) Rated voltage: 3kV-50kV DC voltage Features and uses: Finely stranded copper core, extremely flexible, waterproof and pressure resistant, designed specifically for high-temperature mobile devices and energy storage systems.     II. Classification by Application Scenarios (Taking Energy Storage Systems as an Example) High-Temperature Energy Storage Systems: Suitable for photovoltaic energy storage power stations in high-temperature regions such as deserts. It is recommended to use extra-soft silicone wire with a rated temperature of 200℃ or higher to ensure stable insulation and conductivity under long-term high-temperature operation. High-Current Energy Storage Systems: Designed for the high-current transmission requirements of large-scale energy storage power stations. Large cross-sectional area (e.g., 4/0AWG, 3/0AWG) silicone wire should be selected to reduce resistance loss and heat generation, ensuring safe and efficient current transmission. Low-Temperature Energy Storage Systems: Suitable for outdoor energy storage equipment in cold northern regions. Cold-resistant silicone wire that maintains flexibility and conductivity at temperatures down to -40℃ or even lower is required to ensure normal system operation in extreme cold conditions.   Professional Manufacturing, Enabling Reliable Connections Silicone wires, with their comprehensive performance, have become the preferred material for high-end applications in fields such as high-voltage wiring harnesses for new energy vehicles, industrial electric furnaces, medical equipment, robotics, and aerospace.   Aichie Tech Electronics Co., Ltd. has been deeply involved in the wire industry for twelve years, possessing mature capabilities in the design and customized production of high-quality silicone wires. We strictly adhere to international quality management systems and can provide reliable silicone cable solutions, from standard products such as UL3135 and UL3239 to fully customized solutions, tailored to your specific application needs (such as specific temperature ratings, voltages, flexibility, environmental certifications, etc.), ensuring stable connections for your products in any extreme environment. For detailed technical parameters or solutions for specific scenarios, please feel free to contact us. Aichie Tech Electronics Co Ltd [Name/Department]: Sales Team [Tel/Whatsapp]: +86 18027502150 [Email]: sales03@aichie.com [Company Address]: 4F, 3rd BLD, Runtian Industrial Park, Shijie Town,Dongguan City, Guangdong